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INCREASE OEE AND REDUCE PRODUCTION WASTE IN YOUR FOUNDRY

Smater Monitoring for Best Performance

CSIFLEX HELPS FOUNDRIES

Foundries and metallurgy operations run on tight margins and high energy costs.

Unplanned downtime, low equipment utilization, and production variability directly impact OEE and profitability. Without real-time visibility into machines, processes, and production losses, decision-making becomes reactive — and costly.

OEE Loss and Production Waste

In foundry and metallurgy operations, every minute of downtime and every defective batch represents lost revenue. Common challenges include:

Low or unknown OEE across furnaces, molding lines, and machining cells
High levels of production waste and rework
Difficulty identifying the real causes of stoppages and inefficiencies
Manual data collection that is inaccurate and delayed

Without reliable data, improving performance becomes guesswork.

REAL-TIME INDUSTRIAL MONITORING

CSIFLEX provides real-time monitoring of machines and production processes, turning raw industrial data into actionable insights. Our platform connects directly to your equipment and systems to track.

MACHINERY

Machine availability, performance, and quality.

PRODUCTION

Production cycles, downtime, and bottlenecks.

SHIFTS

Production cycles, downtime, and bottlenecks.

EFFICIENCY

Scrap, rework, and production waste.

Business Impact

OEE Improvement and ROI

By making production losses visible, CSI FLEX enables foundries to take fast, targeted action.
Our customers typically achieve:

Better OEE

Significant OEE improvements within the first months

Less Downtime

Reduced unplanned downtime and faster response to failures

Less Waste

Lower production waste and material losses

Greater efficiency

Clear and measurable ROI through higher throughput and lower operational costs

IMPROVE EFFICIENCY BY 20% WITH REAL-TIME VISIBILITY

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24%

INCREASE IN MACHINE UTILIZATION

10%

INCREASE IN TOTAL PRODUCTION EFFICIENCY

$1.28M

INCREASE IN BILLINGS PER YEAR

1200

ADDITONAL MACHINE HOURS PER MONTH

32%

IMPROVEMENT IN OEE

DAYS TO ROI

Ready to Improvements?

CSIFLEX goes beyond dashboards by delivering real-time insights and automated reports that improve maintenance, optimize production planning, and increase operational visibility across your entire plant — driving continuous improvement on the shop floor.

Request a demo